Glass furnace melting process

Manufacturing Process

From Raw Materials to Premium Glassware

Our 7-step manufacturing process combines cutting-edge automation with rigorous quality control to produce world-class borosilicate glassware at industrial scale.

Production Flow

Our 7-Step Process

01

Raw Material Weighing & Mixing

Precise measurement and homogeneous mixing of high-purity borosilicate glass raw materials. Each batch is carefully formulated to ensure consistent glass composition with optimal thermal and chemical resistance properties.

Automated precision weighing system
02

Automated Feeding & Distribution

Automated conveying system feeds the precisely mixed raw materials into the furnace. The distribution system ensures uniform material layering for consistent melting throughout the entire furnace bed.

Fully automated material handling
03

15-Ton Electric Furnace Melting

Raw materials are melted and refined in our 15-ton borosilicate electric furnace using advanced cold-top technology. This energy-efficient and environmentally friendly process achieves complete melting and clarification at controlled temperatures.

Cold-top technology, energy efficient
04

24-Head Blow Molding

Our 24-head blow molding machine shapes the molten glass into customized glassware using interchangeable molds. Each mold can be tailored to produce different sizes and shapes, allowing flexible production of diverse product lines.

Customizable molds for any design
05

Three-Stage High Temperature Annealing

Glassware passes through a three-stage annealing kiln at 575°C to relieve internal stresses. This critical process ensures the finished products have uniform strength, durability, and resistance to thermal shock.

575°C three-stage process
06

Automated Laser Cutting & Rim Finishing

State-of-the-art fully automated laser cutting equipment precisely removes the cap and finishes the rim. This ensures consistent cup height, smooth and rounded rims, and a polished edge across every piece.

3 dual-station laser lines
07

Quality Inspection & Packaging

Every piece undergoes thorough manual inspection. Approved glassware is wrapped with protective paper spacing to prevent scratches during internal transport, then carefully palletized and stored in our warehouse ready for shipment.

100% manual inspection

Core Equipment

Advanced Manufacturing Equipment

Our factory is equipped with industry-leading machinery for every stage of production, ensuring precision, efficiency, and consistent quality.

15-Ton Borosilicate Electric Furnace

1 unit

Cold-top technology furnace for energy-efficient melting and clarification of borosilicate glass

24-Head Blow Molding Machine

1 unit

High-capacity blow molding system with interchangeable molds for diverse product shapes

High-Temperature Annealing Kiln

1 line

Three-stage 575°C annealing kiln for stress relief and durability enhancement

Automated Laser Cutting & Rim Heater

3 dual-station units

Precision laser cutting with integrated rim heating for consistent height and smooth edges

Automated Rim Heating Production Lines

3 lines

Fully automated cutting and rim finishing for high-volume consistent output

Automated Handle Attaching Machines

2 units

Precision automated equipment for consistent and strong handle attachment

3D Laser Marking Production Line

1 line

Advanced laser engraving system for logos, patterns, and custom branding on glassware

Production Capacity

Scale That Matches Your Ambition

With a monthly capacity of 1.2 million heat-resistant glass cups and rapid turnaround for both samples and bulk orders, we are equipped to handle projects of any size.

Factory production floor with stacked glass cups and workers
Warehouse with pallets of wrapped glass products

Monthly Production

heat-resistant glass cups

1,200,000

Daily Output

finished pieces

40,000

Sample Mold

fastest turnaround

2 days

Sample Production

from approval

5 days

Small Batch (100K pcs)

normal production

3 days

Rush Order (100K pcs)

after sample approval

12 days

Large Batch (1M pcs)

full production run

1 month

See Our Capabilities in Action

Request a sample to experience our quality firsthand, or contact us to discuss your production requirements.